Team:Humboldt Berlin/Hardware

plasmid

Hardware

OPEN PBR LOGO

0 Introduction

Producing reliable cultivation data can be fairly difficult, time consuming and pricey.
We decided to adress this problem by creating OPEN PBR, a modular cultivation setup for photosynthetic organisms with up to 9 separate cultivation vessels.
While gathering knowledge with our efforts in Human Practices, we quickly recognized the need for a platform that enables the user to vary many parameters during cultivation of microalgae while still being affordable and capable of generating reproducible data.
The OPEN PBR fulfills these demands by providing a modular setup for cultivation of algae in turbido- or chemostat mode. With all components defined an openly available, it remains highly modular while using standardized vessels to provide reproducibility.
By using an existing model of general equations describing a chemostat with light as limiting substrate, we were able to pin down necessary functions and devices for performing them. For easy assembly of the device, files for lasercutting, a list of components and where to order them and an assembly guideline are provided.

Our Open PBR Electronic Gas Supply LED-Panel Pumps Cultivation Chamber Sensors Casing
Klick on part-labels for more information

1 Design of the open PBR

Design Overview

Overview of the hierarchical and modular cloning system

Type IIS restriction enzymes cut outside their recognition sites, making them useful in this cloning method for consecutive assembly of fragments. Through the restriction, overhangs are formed which allow the fusion of said genetic fragments to complementary overhangs of the syntax and thereby determine the order of each in a transcriptional unit (Figure 1). These fusion sites allow for the assembly of several fragments in the right order in just one cloning reaction. The used MoClo-kit offers ten different options for the positioning inside a L1 plasmid which are defined by the parts’ functions.


Overview of the hierarchical and modular cloning system

Fig. 1. Universal MoClo fusion sites.

12 fusion sites (Patron, 2015) for the seamless fusion of different level 0 parts. In general, the fusion sites are grouped into 5’ untranslated regions including promoter sequences (grey), the translated coding sequence CDS (blue) followed by 3’ UTRs ending with a terminator (orange). Within these types, various parts (e.g. three different coding sequences) can be designed and combined into one transcription unit when cloned together into a L1 vector. The bold ATG within the B3 fusion site sets the transcription start.

Within the MoClo syntax, there are three different cloning vectors, level 0, 1 and 2 (referred to as “L0”, “L1” and “L2”, respectively). L0 vectors carry one basic genetic fragment or part, L1 vectors are assembled fragments creating a transcriptional unit and L2 are multigenic constructs. Construction of an L0-part is done by flanking a gene of interest with the specific fusion site and the recognition site of BpiI by a PCR reaction. Upon digestion by BpiI it can be inserted into a previously digested L0-backbone. To then clone it into a L1-backbone, it is digested by BsaI, revealing the fusion sites for its assembly in a transcription unit. Lastly, a fusion of several transcription units (L1) into a L2 multigenic device is possible with the MoClo syntax.

As part of our contribution to a toolkit usable by future iGEM teams we design and construct not only the parts we intend to use on our goal of PET-degradation but several more, a L0-backbone and L1-backbone.

To ensure that all parts were designed correctly we cloned the PCR fragments into a L0 vector. To this end, we used a self-modified version of a L0 backbone containing RFP. After ligation, we transformed the L0 plasmids containing the parts into Escherichia coli and checked for white transformants. Only genes with the correct fusion and restriction sites could be inserted into the L0 backbone resulting in growth of white colonies, since the RFP gene was interrupted. For further verification, we checked the parts by DNA sequencing. We used the same control mechanisms for L1 assembly constructs.

cloning strategy

Fig. 2. Overview of the Golden Gate cloning strategy.

Multiple basic genetic elements on a level 0 vector (Phytobricks) can be assembled to a full transcription unit on a level 1 vector. Specific fusion sites (shown in grey) and BpiI recognition sites are added to new genetic elements via PCR. To build a L0 construct the Type IIS restriction enzyme BpiI digests the PCR fragment and the L0 vector. The L0 vector, in turn, contains the recognition site for BsaI. Digestion with BsaI and ligation of several L0 parts with a L1 backbone leads to a L1 transcriptional unit. The different L1 modules of choice can then be assembled via BpiI into the final L2 construct in which no recognition sites for type IIS restriction enzymes are left.
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2 Overview of single components

Single compos intro

Overview of the hierarchical and modular cloning system


Selection cassette

Fig. 3. Cloning process to insert a selection cassette into the L1c-RFP_ampR/Ori plasmid.

The selection transcription unit (PsaD-B2Linker-hygR-Rbcs2) inside the pICH47732 backbone can be amplified with primers containing restriction sites for BamHI and XhoI to receive a PCR product linkable with the new constructed L1 plasmid L1c-RFP_ampR/Ori when digested with BamHI and XhoI. The resulting plasmid L1c-RFP-HygR represents a level 1 Golden Gate cloning vector specified for C. reinhardtii.
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Electronic Gas Supply LED-Panel Pumps Cultivation Chamber Sensors Casing

    2 Overview of single components

  • sensors

  • illumination

  • gas mixing

  • pumps

  • cultivation vessel

  • casing

Bringing Chlamy to iGEM

    3 Assembly instructions

  • Github Project

  • Tools

  • PDF Instructions

Bringing Chlamy to iGEM

Along the way of performing our experiments and making our parts, we recognized that there is one big bottleneck in growing not only C. reinhardtii but also other photosynthetic organisms: lack of an affordable and reproducible cultivation setup in a laboratory scale.

Overview of the hierarchical and modular cloning system

We therefore decided to address this problem by designing and constructing an open source platform that is capable of growing phototrophic organisms in turbidostat mode, not only monitoring growth but also making it possible to adjust environmental conditions.

To help us in the process of design, we asked several sources with experience and knowledge in algae cultivation on different scales to get a first overview of problems and demands of cultivation (Joerg Ullmann, Gunnar Muehlstaedt, Ralf Steuer ). With this help and knowledge gathered from modeling, we were able to pin down necessary functions our platform has to fulfill and therefore components it has to be built of. We always keep one function important to the Synbio community in the back of our head: The ability to perform many experiments and/or screening events at once. This means that a general demand for our setup is to be easily affordable, reproducible and manufacturable with as little effort as possible.

Taking these demands and information into account we decided on the following functions and components performing them: Different types of cultivation vessels with self built flat panel for higher density; Photometer to measure optical density; Regulation of air supply and mixing of the culture; Photon source e.g. LED; Temperature Measurement and control; Control of pumps in a Turbidostat setup As every single component gives rise to necessary tests for assessing its function (such as calibration of the photometer and pumps), details of experiments performed are depicted on the bioreactor subpage.

We will create a library of step by step tutorials showing how to build all of these different functions and make it possible and motivate other iGEM participants and scientists to engage in do it yourself (DIY) setups and electronics.

Usage of a Bioreactor

To perform our needed functions, we will build a small low-cost DIY photometer which can measure the optical density (OD) of C. reinhardtii at 680 nm or any other wavelength in the visible spectrum. The photometer is designed to not only work inside our cultivation setup, but can also be used as a stand-alone solution for OD measurement.

Given the possibility of using several different cultivation vessels, we designed our setup to hold standard Schott 45 flasks, cell culture flasks with 3D printed screw-tops and flat panels designed by ourselves, while being able to hold any other cultivation vessel with the appropriate dimensions.

Gas supply and mixing of a culture are important factors to maintain a constant cell growth and, therefore, have to be monitored closely. We tried to design a solution with a rotameter which is easy to control to achieve a high chance of reproducibility. It is also possible to measure and regulate the temperature of the cultivation vessel to obtain reliable data.

For temperature control, we decided to immerse our cultivation vessels in a water bath where temperature can be measured and held constant through a heating element.

Because in a photobioreactor setup the photon source is probably the most expensive and complicated part, we decided to build in a RGBW light source with an intensity of at least 300 µE to make light-dependent growth at high densities possible.

To be able to reproduce results from Flux Balance Analysis and perform other experiments which demand steady state, we wanted to include a turbidostat-function in our setup by installing two pumps that can hold OD of the culture constant. Removed culture can be used for transformation experiments or for screening.

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