Introduction
Over the past decade, mathematical and computational modeling have become a key component in the field of synthetic biology. As an engineering discipline, synthetic biology necessitates a significant amount of time and resources through multiple iterations of design and testing. Repetitive simulations and models quicken the engineering design process by predicting the outcome in silico rather than in vivo.
The goal of Virginia iGEM 2019’s model is to identify, analyze, and improve upon the maximum theoretical yield of PHB production by exploring various reaction phenotypes of our bacterial device. The model was additionally explored for potential gene knockout strategies for the purpose of coupling the growth of the device to the production of PHB. To determine optimal PHB producing reaction phenotypes, the device’s metabolic network was analyzed using constraint based Flux Balance Analysis (FBA) and robustness analysis. The theoretical maximal PHB production was found to be 1.50 mol PHB per mol styrene. Trials of robustness analysis showed the device to be limited by oxygen, and also showed different metabolite sensitivities of the device with respect to styrene, oxygen, sulfate, phosphate, and magnesium. Finally, gene knockout strategies were explored using the function OptKnock. The model was unable to produce a knockout set to induce growth coupling suggesting the need for a fed-batch, inducible bioprocess to produce optimal yield of PHBs.
Overall, our constructed genome-wide metabolic model was able to inform and further develop our project by:
Simulating the behavior of our device to determine its theoretical maximum PHB yield.
Simulating PHB production’s sensitivity to several important metabolites in growth media.
Identifying the limitations of device modification which informs our bioprocess' design and implementation.
Genome-Scale Metabolic Model
With over 14 major reactions that make up the device’s biochemical pathway, there are many metabolites which enter and exit the system while interacting with other non-essential reactions in the bacteria.1 Therefore, we needed to consider the entire network of reactions and metabolites in E. coli when determining the maximum PHB yield.
A genome-scale metabolic network (GEM) was obtained from the Biochemical, Genetic, and Genomic (BiGG) database.1 The iML1515 GEM is the latest and most extensive genome-scale reconstruction of the entire metabolic network in E. coli K-12 MG1655, a well-researched and well-documented strain that is assumed to be metabolically equivalent to E. coli K-12 TG1. The network consists of 2,719 known metabolic reactions and 1,192 different metabolites including the reactions and metabolites that make up the endogenous paa pathway.2
While iML1515 contains almost all the essential metabolic reactions that occur in E. coli, it does not contain reactions for cellular mechanisms such as genetic/protein synthesis or regulation.1-3 Instead, the energy required for these reactions is accounted for by the ATP maintenance and Biomass pseudo-reactions, which reflect the bacterium’s ability to survive and its specific growth rate, respectively. With these pseudo-reactions, the network is able to accurately represent all the biochemical reactions in the cell.2,3
Editing the Metabolic Network
To represent the transformed biological device, we edited the iML1515 metabolic network to include new metabolites and reactions in the styrene degradation and PHB production pathways (Table 1). These edits were made using the Constraint-Based Reconstruction and Analysis (COBRA) Toolbox4, an open-source tool that allows users to construct, edit, and analyze metabolic networks through MATLAB, and the final genome-scale metabolic network was then visualized using Escher (Figure 1).5
Because a GEM separates all metabolites based on its location in the bacterium, the transport reactions for styrene across the cell wall and plasma membrane were also added.3 The transport of styrene from the extracellular compartment to the periplasmic space is assumed to be through porins by passive diffusion, and the transport of styrene from the periplasmic space to the cytosol is conducted by the primary active transporter coded by the styE gene.6
Exchange reactions for styrene and PHB were added to allow these metabolites to enter and leave the modelled system. Exchange reactions for other metabolites in M9 minimal medium were already present in the iML1515 GEM.3,7
Additionally, it was assumed that the energy required for the transcription and translation of the two plasmids was negligible, and therefore is accounted for by the given ATP maintenance and Biomass reactions because it is insignificant compared to the energy requirements already present in the cell.
Table 1. added Metabolic, Transport, and Exchange Reactions
Figure 1: visualization of the edited iM1515 genome-scale metabolic model
Flux Balance Analysis
The edited GEM was verified and analyzed using constraint-based Flux Balance Analysis (FBA), which is a computational approach to calculating the flux of metabolites through the network (Figure 2). The FBA model makes it possible to determine the growth rate of the device or the production of PHB under specific environmental and biological constraints provided by the M9 minimal medium with styrene.3,7
To solve the system of equations constructed by the FBA model, the bacterium is assumed to be at steady state. This means that the amount of metabolites flowing into the system has to equal the amount of metabolites flowing out. The FBA model does not show how the metabolite concentrations or rates change over time. Consequently, the fluxes have units of mmol/(gDW*hr), which is defined to be the amount of the metabolite in millimoles in a gram of bacterial cells (dry weight) over the time span of an hour. Negative flux values indicate metabolites flowing into the system while positive flux values indicate metabolites flowing out of the system. These fluxes were standardized to the specific growth rate of the bacteria to determine the theoretical yield as a molar ratio between styrene and PHB.3
GEM Verification
To confirm that the edited iML1515 GEM follows the laws of conservation of mass and energy, the model was constrained such that there was no influx of metabolites into the cell before running an FBA that is optimized towards the Biomass reaction. Then, an FBA was run after only adding styrene to the system, followed by similar FBAs with other important substrates such as oxygen, ammonium, and phosphate. Regardless of the metabolite that was added, the bacterial cell did not survive indicating that the model was correctly constructed with no mass or energy generating reactions.7
Theoretical Maximum Yield
With the FBA model constructed and verified, we analyzed our biological device to determine the maximum PHB yield. Obtaining a theoretical maximum yield will provide a reference to calculate and analyze the percent yield of PHB production from experimentation. It will also be a reliable marker of success for different iterations of our device’s design and experimentation.
To determine the molar ratio of styrene to PHB, the model was constrained to allow influx of all metabolites in M9 minimal medium and to force styrene uptake of 1 mmol/(gDW*hr). The maximum allowable flux for oxygen uptake was constrained to 20 mmol/(gDW*hr) to represent the actual oxygen uptake rate of E. coli.8 An FBA was then ran on the constrained model that was optimized towards the PHB exchange reaction. The maximum flux of 1.17 mmol/(gDW*hr) through the PHB reaction indicated that the molar ratio of styrene consumption to PHB production was 1:1.17.
However, when the model was constrained to a styrene uptake of 2 mmol/(gDW*hr), the molar ratio increased to 1:1.37, which suggests that the theoretical maximum yield of PHB is also dependent on other factors in the system. The change in ratio also showed that our simple method of using basic optimization was not effective for determining theoretical maximum yield. Therefore we improved our max-production method by conducting a robustness analysis between styrene and PHB.
A clear piece-wise function was observed from the robustness analysis graph (Figure 3). The function up to about 6 mmol/(gDW*hr) is linear with a non zero y-intercept as a result of the ATPM reaction always requiring a minimum amount of carbon. While the relationship is linear, the non zero y-intercept prevents us from assuming the ratio between PHB and styrene is always constant. Therefore, the ratio at the peak of the graph, 1.50 molar PHB per styrene, is the actual theoretical maximum production of the device.
The piece-wise nature of the robustness graph indicates there is a metabolite other than styrene which is the primary limiting reactant. Oxygen was suspected to be the limiting metabolite in the system because the device’s biochemical pathway requires two moles of O2 to convert one mole of styrene to two moles of PHB. To test this hypothesis, double robustness analysis was run using styrene and O2 uptake as the two control reactions (Figure 4). The result of this analysis shows that maximum PHB production occurs at maximum oxygen uptake, supporting the hypothesis that oxygen is a limiting reactant of the biological device.
Identifying oxygen as the limiting metabolite provides insight that increasing PHB production demands concomitant increases in oxygen uptake. The theoretical maximum yield was therefore revised to a molar sensitivity ratio of three variables: 1.50 : 3.30 : 1.00 PHB/oxygen/styrene. Using this new ratio, we will measure the observed consumption of styrene and oxygen as well as the production of PHB during experimentation. The addition of oxygen to this ratio will allow us to experimentally adjust the uptake of oxygen and/or styrene toward the maximum production ratio to improve the percent yield of our device more efficiently.
Sensitivity Analysis
Next, we determined the sensitivity of PHB production to certain metabolites found in the growth media. Previous studies showed that PHBs are synthesized maximally when the cell is growth limited by metabolites other than its carbon source. These studies found that the rate of PHB production by Pseudomonas putida is increased by deficiencies in nitrogen, phosphorus, magnesium, or sulfur.9 Using double robustness analysis, we tested the sensitivity of each metabolite on the production of PHB (Figure 5).
The results show production of PHB to be maximized when the influx of each metabolite was at 0, which supports the hypothesis that limiting these metabolites will cause a greater accumulation of PHB in the bacterium. Furthermore, the sensitivity of PHB production to each of these metabolites is useful when testing the actual device through experimentation. While nitrogen and sulfur uptake don’t necessarily have much effect on production, phosphorus and magnesium uptake rates should be precisely measured. Even a slight increase in magnesium uptake will have drastic effects on the percent yield of the device. Overall, knowing the sensitivities to these different metabolites gives us a method for error identification when determining limitations on percent yield.
Growth Coupling Analysis
Our final goal is to determine if PHB production can be coupled to growth of the device. Growth coupling is a synthetic biology process where product synthesis becomes metabolically paired with the device’s growth through genetic modifications that shift the substrate carbon demand toward synthesis of product.10 The main assumption for growth coupling is that all biological devices are evolutionarily primed to optimize their metabolic networks towards biomass production. Growth coupling therefore utilizes well established laboratory evolution methods for producing optimal microbial strains using growth as a selection criterion.11
The growth coupling method works by introducing gene deletions to shut off reactions which feed natural metabolic processes. As a result, the increased demand for byproducts of the target metabolite production reaction causes the bacterium to overproduce the target metabolite. If growth coupling is successful, the reaction phenotype will result in one of three different types as shown in Figure 6.11
The COBRA function OptKnock was used to search for knockout sets. The function of OptKnock is to identify non-intuitive knockout sets which will growth couple a desired metabolite. After constraints are placed, the model is run through a bilevel optimization problem (Figure 7) to acquire a solution. The parameters for OptKnock include the reaction to be maximized (PHB exchange), number of knockouts, and a set of input reactions which a deletion set will be attained from. Please refer to Burgard et. al. for more background on the mathematics of the OptKnock function.12
Several trials of Optknock were run setting the number of deletions to 5, and varying the input reaction sets in order to search for a non-intuitive deletion set. Testing included each of the model’s individual subsystem, every combination of two subsystems, combinations of subsystems involved in the central metabolism of the model, and finally the entire reaction list of the model. Each OptKnock solution was analyzed using the analyzeOptKnock function.12 No trial produced a reaction set which resulted in the growth coupling of PHB.
Next we refined our method to a more intuitive approach by considering the reactions required for converting acetyl-CoA to PHB. Referring to the main premise that growth coupling occurs when the demand for the byproducts of the metabolite producing reaction is increased, we hypothesized that inhibiting the synthesis of CoA and/or NADP+ (the two byproducts of PHB production) could potentially growth couple PHB. To test this hypothesis, we first identified the reactions necessary for synthesizing CoA and NADP+ by running FBAs to maximize each byproduct’s production. The large lists of reactions involved in the synthesis of CoA and NADP+ were then used individually and combined as input reaction sets for OptKnock. The three resulting OptKnock solutions showed PHB production was not able to be growth coupled.
In addition to our results, Table 1 shows PHB production relies mainly on the overproduction of acetyl-CoA. Other studies on growth coupling metabolic models have shown acetyl-CoA as one of the only metabolites for which growth coupling is infeasible. This can be explained by the fact that acetyl-CoA is the main metabolite needed for running the cell’s TCA cycle, the primary metabolic subsystem for the production of growth associated energy.11 Furthermore, looking at the byproducts of PHB production, FBA’s optimization process will force both CoA and NADP+ to be recycled just to produce more acetyl-CoA for consumption. Therefore, trials of OptKnock most likely failed to produce a growth coupled knockout set because acetyl-CoA is a metabolic branch point 一 a place where the cell will either use the metabolite for the production of PHB or for the growth of the cell. While it is possible there exists a yet unidentified knockout set which would cause growth coupling, our results, those from other OptKnock studies, and the analysis of the system’s stoichiometry support the conclusion that PHB production cannot be growth coupled by our device.
Knowing PHB production is incapable of growth coupling provides significant insight into the design and future implementation of our device. First, the time scale for bacterial growth and PHB production has to be small enough such that evolution does not occur. This indicates that our device has to be grown in an unsteady state system provided by a batch or semi-batch reactor rather than the steady state system of a continuous bioreactor.13 To further reduce evolutionary and metabolic strain on the device, the promoter of the PHB production genes should be induced at a specific time point on the bacterial growth curve while the promoter of the styrene degradation genes should be constitutively expressed. The theoretical time point for inducing PHB production will be the time when the bacterial culture reaches carrying capacity due to production at maximum cell density while there are limited metabolites for biomass growth present in the medium.
References
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- Heirendt L, Arreckx S, Pfau T, Mendoza SN, Richelle A, Heinken A, et al. Creation and analysis of biochemical constraint-based models using the COBRA Toolbox v.3.0. Nature Protocols. 2019 Mar 1;14(3):639–702.
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- Mooney A, O’Leary ND, Dobson ADW. Cloning and Functional Characterization of the styE Gene, Involved in Styrene Transport in Pseudomonas putida CA-3. Applied and Environmental Microbiology. 2006 Feb 1;72(2):1302–9.
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